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Capabilities

DOE’s national laboratories house unique, world-class capabilities that are essential to the study of hydrogen interactions with materials. These capabilities span computational modeling, imaging of hydrogen-materials interactions, and experimental evaluation of materials with applied mechanical load in high-pressure hydrogen environments. The list below provides examples of key capabilities within H-Mat. For more information, please contact h-matinfo@pnnl.gov.

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Fatigue and fracture testing in high-pressure gaseous hydrogen

Category:Mechanical Evaluation of Hydrogen Effects on Materials
Materials:PolymersMetals
National Labs:SandiaSavannah RiverPacific Northwest

Tests can be executed with concurrent gaseous hydrogen exposure at pressure up to 140 MPa and at controlled temperature in the range of 220K to 450K.

Constant-displacement testing in high-pressure gaseous hydrogen

Category:Mechanical Evaluation of Hydrogen Effects on Materials
Materials:PolymersMetals
National Labs:ArgonneOak RidgePacific Northwest

– Subcritical cracking thresholds can be measured in constant displacement fracture tests.

– Instrumented test specimens enable the measurement of crack initiation, crack velocities, and crack arrest.

Pressure cycling

Category:Mechanical Evaluation of Hydrogen Effects on Materials
Materials:PolymersMetals
National Labs:SandiaSavannah RiverPacific Northwest

Exposure of polymers to gases such as nitrogen, argon, helium, and hydrogen is one of the primary challenges associated with large-pressure gradients during fuel consumption and refueling operations. Therefore, investigating the performance of polymers under the influence of a dynamic environment, such as high-pressure cycling of different gases with and without temperature cycling, is considered high value.

Tribology

Category:Mechanical Evaluation of Hydrogen Effects on Materials
Materials:PolymersMetals
National Labs:SandiaSavannah RiverPacific Northwest

Measurement of frictional force and vertical wear depth profiles of polymers in 34 MPa hydrogen.

Dynamic Mechanical Analysis

Category:Mechanical Evaluation of Hydrogen Effects on Materials
Materials:PolymersMetals
National Labs:SandiaSavannah RiverPacific Northwest

The developed in-situ Dynamic Mechanical Analysis system measures mechanical properties of targeted materials in situ at extreme conditions, such as high pressure. This system provides an understanding of the effects of extreme conditions on materials performance as well as the relationships among microstructure and materials performance in these conditions. The knowledge generated is of particular importance for developing new materials with improved performance.

Thermal pre-charging

Category:Evaluate Hydrogen-Microstructure Interactions
Materials:PolymersMetals
National Labs:SandiaSavannah RiverPacific Northwest

Test specimens are exposed to high-pressure gaseous hydrogen or deuterium (up to 140 MPa) at elevated temperatures (up to 300ºC) for weeks to months to produce controlled hydrogen content within specimens prior to evaluation.

Advanced imaging techniques

Category:Evaluate Hydrogen-Microstructure Interactions
Materials:PolymersMetals
National Labs:SandiaSavannah RiverPacific Northwest

Environmental electron microscopy, high-resolution scanning transmission electron microscopy, scanning nanobeam diffraction, and crystallographic orientation mapping are just a few of the techniques available throughout the national labs to indirectly observe hydrogen interactions with surfaces, defect sites, and other microstructural features.

Thermal Analysis

Category:Evaluate Hydrogen-Microstructure Interactions
Materials:PolymersMetals
National Labs:SandiaSavannah RiverPacific Northwest

Thermal analysis of materials involves several different methods, including but not limited to differential scanning calorimetry, thermogravimetric analysis, and dynamic mechanical analysis.

Gas-phase permeation

Category:Environmental Hydrogen Interactions: Hydrogen Uptake, Transport, and Trapping
Materials:PolymersMetals
National Labs:SandiaSavannah RiverPacific Northwest

The gas permeation system consists of a hydrogen-compatible vacuum pump, a PNNL-certified environmental chamber, a stainless-steel permeation cell in which the sample is mounted, and hydrogen and nitrogen supply lines in accordance with PNNL flammable, compressed gas regulations. The system is primarily used for measuring the hydrogen permeability coefficient of polymer materials.

Thermal desorption spectroscopy

Category:Environmental Hydrogen Interactions: Hydrogen Uptake, Transport, and Trapping
Materials:PolymersMetals
National Labs:ArgonneOak RidgePacific Northwest

Thermal desorption provides an understanding of the compatibility of rubber composites under the high pressure of hydrogen. The rubber composites that are exposed to high-pressure hydrogen are tested to investigate maximum hydrogen capacity and their diffusion coefficients in a gas chromatography-mass spectroscopy environment.

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